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We are ready to manage projects of any complexity, We are turnkey contractors
Doing jobs in the field of Civil, Mechanical, Piping, Electrical, Fire fighting, HVAC, etc, HP & LP Piping (AS, SS, CS, AL, etc.).
Substations, Area Lighting, Hot Dip Galvanized Transmission Towers, etc Cell phone towers
Ash handling system, Coal Handling system
Dairy Plants, Capital repairs Boiler overhauling
Water conducting system Canal Lining, Tank farms
Steel Chimney (done up to 110 meter) Gas Scrubbers for Coke oven byproduct

Our Mechanical Projects(under Execution / already completed)

COKE OVEN BOOSTING STATION

This job included a 200 MT Fabrication & Erection job at site for TLT West Germany / HS Equipment, Bombay at Vizag Steel Project (VSP). The job was under the inspection of M N Dastur and was for complete Fabrication, Erection, Testing & Commissioning of Coke oven Boosting Station, which involved imported equipment like Fans, Compressors, Gas Receivers, etc., and Fabrication & Erection of Gas Pipe Line, Utility, Structures, etc. The total imported materials were received by us. The total responsibility of erection was ours. The project was successfully completed in time and the station is running smoothly.

STORAGE TANK & PIPE LINES

This was 560 MT, 15 Nos. Storage Tank job at Vizag Steel Plant for Bharat Brakes & Valves Ltd. These Tanks were of 12 meters diameter & 10 meters in height and were at different locations in Vizag. This job was also under M N Dastur’s Inspection. You will be pleased to know that Hydraulic Testing of all the tanks were done by us and no leakage was found in any one of them.

ECS FOR MMSM – VIZAG STEEL PLANT

Similar to LMMM ECS, we fabricated, erected, welded, tested & commissioned 2nos. ECS for Medium Merchant Structural Mill (MMSM), VSP, Vizag. Both the furnaces have started commercial production & the same is going on smoothly. These ECS also had Tig Welding & 100% Radiography. In addition, all the pipelines were hydraulically tested for 30 kg/cm2 and were under the inspection of Director of Boilers, Andhra Pradesh.

MIXED GAS & AIR PIPING FOR MMSM 2 FURNACES

Similar to LMMM, we did Mixed Gas & Air Piping for 2 Nos. Walking Beam Furnace of MMSM, VSP, Vizag under M N Dastur's Inspection.

SCRAPPER SYSTEM FOR TISCO

We had fabricated Scrapper System for Bar & Rod Mill for TISCO. This was made from AISI 304. This was made for the first time in India as per EPIL's design.

BAG FILTER

We had Fabricated at our Kolkata works & supplied two Bag Filters for Calcining Plant of VSP. We made these for GEC Ltd. under M N Dastur’s Inspection.

EVAPORATING COOLING SYSTEM (WITH BOILER DRUMS) – VSP

We did complete erection, testing & commissioning of Evaporating Cooling System(2 nos.) for Walking Beam Furnace (2 nos.) of Light & Medium Merchant Mill (LMMM) of Vizag Steel Plant. The System consists of High Pressure Pipelines (Test Pressure: 30 kg/cm2 & thickness of tubes: 18 mm). The entire pipe joints, Swivel joints, header joints, etc. were done by Argon root run followed by DC arc welding. Radiography of all the joints were done and found to be of very good quality. Director of Boilers had inspected and awarded the Registration Certificate to us. The job was completed within the delivery schedule as agreed with theclients (M/s MECON, RINL & EPIL).

ECS FOR WALKING BEAM REHEATING FURNACES, BOKARO STEEL

We did evaporating cooling system for three numbers Re-heating Furnace for MECON / ITALIMPIANTI / BOKARO STEEL. Complete supply and erection of Steam Drum, Re-circulating Pump, Feed Water Pumps, Valves, Fittings, Flanges, etc., were in our scope of work including IBR inspection, approval and registration. For all the furnaces co-ordination with IBR authorities including Drawing approval, inspection, etc., was in our scope of work. We are registered with Director of Boilers in Bihar, Andhra Pradesh, Utter Pradesh and West Bengal.

ASSEMBLY, WELDING, STRESS RELIEVING OF LPG BULLETS AT GUNA

We have undertaken, on behalf of BHPV, Vizag, Assembly, Fit-up, Welding, Stress Relieving, Erection and Hydraulic testing of 2nos. LPG Bullets for IOCL, LPG Bottling Plant at Guna, MP. The job is now over. The complete work has been executed under the inspection of PDIL.

MIXED GAS & AIR PIPE LINES for 3 FURNACES

The job involved erection of 700 MT Mixed Gas & Combustion Air Pipelines (100 –2200 mm diameter) for Rolling Mills of VSP, Vizag. Erection, alignment, welding, testing & commissioning of all the Furnaces was in our scope of work. These furnaces were at two locations, i.e., 2 Nos. Walking Beam Furnaces at LMMM and 1 no. at WRM at Vizag Steel Plant, Vizag. M/s Stein Heurtey, France did the basic design for the job.

PIPE LINES / DUCTING / WASTE GAS DUCT

210 MT Gas & Air Pipeline for LMMM & WRM Project of Vizag Steel under M N Dastur's inspection. This job was done at our Kolkata works. Diameter was upto 2200 mm. Water Pipes (Fabricated) for Chasnala Colliery (Upto 600 mm). Fabricated pipes, fittings & flanges for Durgapur Steel. Hot air MS & SS pipelines upto 3000 mm diameter for Essar Steel’s 350 MT Walking Beam Furnace (2 nos.) Hot air MS pipelines upto 2500 mm diameter for Jibndal Vijayanagar Steel’s 250 MT Walking Beam Furnace. Waste Gas Duct for Essar Steel’s 350 MT Walking Beam Furnace.

STACK ASSEMBLY FOR ESSAR STEEL

We did fabrication of 210 MT, 85 Meter long stack at Hazira (Surat), Gujrat for Essar Steel for their Walking Beam Furnace.

SCRUBBERS, TANKS & VESSELS FOR TISCO

We completed fabrication & erection at Tata Steel of 6 nos. Scrubbers (5400 mm. diameter. & 35 meters high), Dished end Vessels & Tanks for Coke Oven By- Product. All weld joints were stress relieved. For the first time in India, these scrubbers had been stress relieved `IN SITU’ condition by diesel firing after insulating from outside. Our scope of work also included complete fabrication, erection, testing & commissioning of 1,600 mm. diameter. pipelines. Interconnecting pipelines of scrubbers (1800 mm diameter) was quite a complicated job and erection was done by us with Derricks. Testing of the total system including 1800 mm. diameter. Pipelines were also in our scope of work.

ASSY & ERECTION OF PRESSURE VESSELS & HP COLUMNS / TOWERS.

We assembled & welded with 100% Radiography 5 nos. High Pressure Columns which were supplied by BHPV in two halves at Haldia Petrochemicals Limited (HPCL) site at Haldia, West Bengal. These columns were approximately 2 meters in diameter and 30meters long weighing 70 to 80 MT each. The job was carried out under the 3rd party inspection of TOYO Engineering and Engineers India Limited.

PULP PIPELINES & PAPER MILL MACHINERY

We did MS & SS pipelines & erection of paper mill machinery for M/s Century Pulp & Paper Mill, Lalkua (UP). The job was very tightly programmed and commissioned in scheduled time of 8 months.

PULP PIPELINES & PAPER MILL MACHINERY

We did MS & SS pipelines & erection of paper mill machinery for M/s Century Pulp & Paper Mill, Lalkua (UP). The job was very tightly programmed and commissioned in scheduled time of 8 months.

PLANETARIUMS

We are manufacturing, erecting, & commissioning these under the supervision & know-how of GOTO OPTICAL MFG. CO, Japan. We have successfully completed domes at Burdwan, Lucknow, Mumbai, Trivendrum and Kolkata (23 Meter Diameter Tilted Dome, which was the first largest Planetariums in India). We have completed similar work for Kapurthala, Jalandhar Planetarium (23 Meter Diameter Tilted Dome). We are now working for NCSM, Ujjain, where we are installing a 12 meter Dome.

UREA & OFFSITE PIPING for IIFCO

We did Urea & offsite piping job with a test pressure of 500 Kg/cm2, (IBR & non- IBR) for Bridge & Roof at IFFCO, Aonla and Phoolpur sites. Pipeline materials were P22, P11, SS, CS, etc. The job involved pre & post heat treatment of weld joints, Radiography, etc.

TANKS & STRUCTURES

We have erected & constructed plant sheds at Ordnance Factory, Bhandara. The job covered civil, structural and other fabrication work. We have also fabricated, erected and tested 4 nos. Tanks at the same site.

TANKS for INDIAN OIL CORPN. LTD

We have constructed 2 nos. 12 meters diameter and 10 meters high Water Storage Tanks for IOCL at Raxaul, Bihar. We have also constructed 2 nos. 20 meters diameter and 12 meters high tanks for IOC Bottling Plant at Bokaro through Balmer Lawrie. Our scope of work included Design, Fabrication, Erection, Hydraulic & Radiography testing, Sand Blasting & Painting for both the jobs.At both sites the construction was done by jacking method.

ASSEMBLY & ERECTION OF LPG BULLETS.

For LPG Bottling Plant, Guna (Madhya Pradesh), we have assembled, welded with 100% Radiography, Stress Relieved IN SITU condition and erected 2 nos. LPG Bullets which were 3780 mm in diameter and 33 meters long each weighing approximately 75 MT. These Bullets were supplied by BHPV in two sections. The work was carried out under the 3rd party inspection of Planning & Development India Limited (PDIL).

TUNNEL & BELL KILNS

We have manufactured Tunnel & Bell Kilns of NALCO, Damanjodi, (Orissa) to make `Alpha Alumina’ as per the design of CTB, Berlin (Germany) & FGK, Kolkata. We have also supplied all Fans, Hydraulics, MCCs, DBs, Instruments, Refractories and allied items to complete the Kilns. The Kilns and allied lines have been Commissioned.

COAL HANDLING SYSTEM

Beside having done the Civil work, we have also done the Mechanical work comprising of fabrication, erection & commissioning of Coal Handling System for TRF Ltd at Suratgarh Thermal Power Station for RRVUNL for the III & IV 250 MW units. The total tonnage involved was about 6,500 MT. All the Conveyors, Galleries, two Wagon Tipplers, Tunnels, TPs, Primary & Secondary Crushing plants, etc. were done by us. The Plant has been commissioned and handed over to RRVUNL. CHP is running very well.

MACHINING & FABRICATION

We have been shop manufacturing (including machining) Flame-Proof Enclosures for Air Circuit Breakers (ACB), Starters, Drill Control Panels, Tube light Fittings, Push Button Stations (Cast Iron), Pull Chord Stations (Cast Iron), etc. All these are hydraulically Pressure Tested before supply.

Electrode Arms for L&T / Eastern Metec

We have manufactured and supplied complete Electrode Arm Assemblies to L&T with pipelines and accessories made from IS2062 and AISI 304 plates.

INSULATION

We undertake insulation for Boilers & Pipelines on turnkey basis. We have already completed insulation work of 3 nos. Boilers & 6 km. piping insulation job for MECON and Bokaro Steel for Furnace # 4, 3 & 2.

AIR PIPE LINES for RHF FURNACE of JINDAL STEEL, BELLARY

The job was similar to other Furnaces as detailed above for Walking Beam Furnace. The design was done by M/s Stein Heurtey, France.

STACK ASSEMBLY for JINDAL STEEL at BELLARY

We have done fabrication of 210 MT 100 Meter high stack at Jindal Vijayanagar Steel Ltd, Bellary for their II Walking Beam Furnace. Diameter was from 7000 mm (bottom conical portion) to 4500 mm (top).

100 TPD SPONGE IRON PLANT

We have completed fabrication of Kiln, Cooler, ABC / Stack, Structures, etc. and ESP for 100 TPD Sponge Iron Plant at Mejia, Bankura for M/s. Amiya Steel Pvt. Ltd., Kolkata. The total Tonnage was about 1000 MT. The plant has been commisioned and commercial production has started.

SS Water Jackets for Mishra Dhatu Nigam / Eastern Metec

We have manufactured and supplied complete AISI 304 water jackets.